Power transformers – they transform voltage. On one side they hold low voltage-high current circuit and on the other high voltage-low current. It relies on Faraday’s induction principle and ampere-turns to affect transformation. They delineate the power system into zones where every equipment connected to the system is sized per the ratings set by the transformer.

Transformer Design

The transformer’s skeleton is made of laminated sheets of metal. It is carved into either a shell type or a core type. See figure 1. With the ubiquitous application of three phase power, these skeletons are then wound and connected using conductors to form three 1-phase or one 3-phase transformer. Three 1-phase transformers have each bank isolated from the other and thereby offer continuity of service when one bank fails. A single 3-phase transformer, whether core or shell type, will not operate even with one bank out of service (say due to a fault). This 3-phase transformer, however, is cheaper to manufacture, has a smaller footprint, and operates relatively with higher efficiency.

Transformer Core Types

Figure 1: Transformer Core Types

The transformer’s skeleton is immersed in an fire retardant insulating oil inside a tank. The conservator on top of the tank allows for the expanding oil to spill into it. The load tap changer to the side of the tank changes the number of turns on the high voltage-low current winding for better voltage regulation. The bushings on top of the tank allow for conductors to safely enter and exit the tank without energizing the outer shell.

The transformer can be operated beyond its nominal rating as long as it stays within the 65ºC temperature rise (See IEEE C57.91-1995 standard). To enable above nominal operation or at its full load capacity or even higher, transformers are fitted with fans that cools the transformer core to a point below the specified temperature. Prolonged overloading of the transformer is not recommended on account of saturating it’s core (higher losses), loss of life expectancy, and deterioration of winding insulation.

Transformer Winding Connection

The primary and secondary windings on the transformer, ofcourse insulated from each other, rely on induction principle alone to generate electro motive force (e.m.f), with the flux path isolated (ideally) to the laminated sheets of metal. To enable the conduction of currents, the windings are wound and connected either as a delta or a star, on each side. These shapes form as a result of the way the three conductors inside the transformer get connected. See figure 2. The use of these connections  delta-star, star-delta, star-star, or delta-delta make a huge impact on the design of power system. So the choice of connection is critical.

Star-Delta Connection

Figure 2: Star-Delta Transformer Connection

How Transformer Grounding Affects Power System Design

Without going into a lot of detail, for cost savings and safety, the star connection is generally used on the high voltage side while the delta on the low voltage side. In this scenario, the common point in the star connection, also called the neutral, is grounded or earthed. With this, the phase voltage on the star side is reduced to 1/sqrt(3) times the voltage had the connection been a delta.

It only makes sense to use a delta-star transformer near the generating station where the delta is connected to the generator terminals and the star is connected to the high voltage transmission lines. With grounded star connection on the high voltage side, the transformer winding can be insulated for lower voltages. The transmission system too will have a lower insulation requirement. These provide for huge cost savings in the design and construction of a high voltage power system.

There is, however, a disadvantage in grounding the transformer. When one of the lines or all three lines on the star side gets short-circuited to the ground, the grounded neutral in the transformer serves as a return path for the current. These currents are pretty high in magnitude and if not cleared in fractions of a second, it can burn down the transformer and all the equipment connected to it. These ground fault currents are also rich in third harmonic currents. Third harmonics have a bad reputation in disrupting telecommunication network which, by the way, is used to implement pilot relaying in a power system.

But all is not lost with grounding the transformer. The delta connection on the primary winding helps here. It offers high impedance to third harmonics and traps the ground fault current in the delta thereby isolating the ground faults to the secondary system.

Now, you would think the delta-star configuration of the transformer is pretty awesome and that it is installed everywhere in the system. However, it is not. To retain the advantage of a star connected system, the next substation (bulk power station) will likely have a star-star connected transformer but with an additional winding – a tertiary delta winding. With this three winding transformer, the primary star connection keeps the primary system solidly grounded while the grounded secondary star connection extends the cost savings in the secondary system.

Three Winding Transformer and it’s Application

A star-star connected transformer is rarely applied in the power system. It is susceptible to third harmonics and voltage transients when left ungrounded. However to incorporate the design advantage of a star winding and those of delta winding, a third winding – a delta tertiary is built into the two winding star-star transformer. This star-star-delta transformer not only traps ground fault currents and offers high impedance to third harmonics, it also allows for connecting a:

  • Capacitor bank – for voltage or power factor correction
  • Reactors – for limiting ground fault currents (resonant grounding)
  • Resistors – for limiting ground fault currents
  • Station service transformer – AC power for equipment inside the substation
  • Distribution system – to power a town or an industrial customer

On a final note, transformers should be specified with the following information among others for proper selection or analysis:

  • Size of transformer in MVA (nominal and full load)
  • Primary and secondary voltage. If supplied by load tap changer, then available voltage taps
  • Primary and secondary winding connection
  • Per unit impedance (%Z)

Summary:
delta-star or star-delta transformers : Useful at generation and load centers.
star-star-delta transformers               :  Useful at transmission substations (765kV, 500kV, 345kV, 115kV).
Grounding the neutral provides higher ground fault currents however the cost savings realized by lower insulation requirements makes grounding viable.

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24 Responses to Power Transformers – Design and Application

  1. harshit says:

    pls send the application of power transformer.

  2. Admin says:

    @Generaal
    You use star-delta (the secondary system ungrounded) to prevent high fault currents flowing into the system. Unlike Delta-star, there is no return path for the currents. Ungrounded systems are typically used where continuity of service is important. Industrial systems like paper mills, therefore, employ this distribution system to keep their machines running.
    Ungrounded systems are not widely used. Its list of problems (mainly safety) over-weigh its advantages.

  3. Generaal says:

    Please, i wanna know why do we have to connect star-delta transformer, i mean whats is the purpose? or why star delta not delat star at some point?

  4. mohsen says:

    hello
    would you please guide me how REACTOR RESISTANCE protect tertiary winding of power transformer against third harmonic density in 3 winding power transformer.
    thanks a lot

  5. Admin says:

    Haris,
    Low-magnitude turn-to-turn faults are usually detected by the sudden pressure relays (SPR) inside the transformer tank. They are more sensitive than a transformer differential protection scheme.
    On an autotransformer, a SPR can mis-operate for close-in faults. Therefore, they are usually backed-up by some form of overcurrent protection. Now, phase-to-phase faults are unbalanced faults. Negative sequence elements can be set more sensitively without affecting load capability. For more info, see my article on Negative sequence protection: http://peguru.com/2011/08/enhance-your-power-system-protection-with-negative-sequence-relaying/

  6. Mudassar says:

    i am confused between connections of transformer windings and transformer connections with the main supply. can you please tell me that the delta-star, delta-zigzag, delta-delta are connections of transformer windings or the star transformer connection with the main in delta configuration?

  7. prakhar vishwakarma says:

    why we use neutral or star connetion at secondary side of POWER TRANSFORMER while at 33/11kv substation 3 phase incoming and 3 phase outgoings are required?

  8. Haris says:

    Hello there. Can you explain a little bit about “sensitive turn to turn fault protection for power transformer” with a negative sequence.

  9. Required information, can a power transformer winding connections changes does not impect on its working. We intend to change the connections of a power transformer from YDN to DYN i.e. primarry side star connection to be changed to delta and secondary side to be changed from delta to star + neutral earthing. (our primary voltages are 11,000volts and secondary 400volts.

  10. Bharathi raja says:

    In three winding transformer with stat-stat-deltal vector group, In delta side reactor is provided but reactor ground is not earther (Earth floating). Now, what is difference between grounded reactor and un grounded reactor. Please explain and what are factors influence?

  11. Admin says:

    Lola,
    Lately, all CT’s are wye connected on either side of the transformer bushing. This is because the modern microprocessor relays can compensate for the phase shift using their logic. However, when presented with old electromechanical relays, the CTs on delta side of xfmr should be wye connected while the CTs on wye side should be delta connected. This is an interesting topic. I will work on writing an article on this in future.

    In most scenarios, I have seen CTs on breakers (on either side of the transformer) provide the differential function. The only CTs I see on a transformer are located in the neutral winding.

  12. Lola says:

    How to connect CT on each connection of a transformer? Use diagrams please.

  13. Admin says:

    Chandan,
    Breaker and a half scheme: When continuity of power supply is critical, you need to have a bus configuration that is flexible enough to reroute the power when feed from one side is down. Breaker and a half, provides this flexibility. Each bay has three breakers with two line tapped from a location between the breakers. The center breaker serves both the lines, hence breaker and a half. Ofcourse, this elaborate system is expensive.

  14. chandan kumar says:

    one more question i have is how delta connection in primary prevents in reducing the fault current and harmonics in star connected secondary?????

  15. chandan kumar says:

    SUPER LIKE…………..THE ARTICAL WAS REALLY HELPFUL.BUT I HAVE A QUESTION THAT CAN U EXPLAIN ABOUT THE ONE AND HALF BAY SCHEME.

  16. ronnie stilwell says:

    No doubt i will , thanks mate

  17. Admin says:

    You better get a standing ovation for this response:

    1- Advantage – Fewer resistive (heat) losses. Power can be delivered over vast distances.
    Not sure what you intend by an example. If you are looking for a mathematical proof then use equations P=VI and Heat loss = I(^2)*R (Joules law) to make your point.
    2- DC voltage cannot be transformed easily unlike the AC voltage. AC quantity is time varying and therefore relies on Faradays induction principle to step up or step down voltage. DC quantity cannot induce voltage on its own unless it is wound on something that rotates.

  18. ronnie stilwell says:

    hi thanks for the reply, and the post was very helpful , only thing is i would need a statement response directly from yourself, it wouldnt have to be a paragragh answer, just the answer to;

    1- Explain, using an example, the advantage of using high voltage for transmission

    2-explain why the requirement for changing voltages throughout the system means that A.C. must be used.

    sorry for the inconvenience but thanks for your time

  19. Admin says:

    Ronnie,

    See my other post on AC power:
    http://peguru.com/2011/03/ac-dc-power/

  20. ronnie stilwell says:

    i am an enigineering student who has been asked to create a question for people in the electrical feild of trade, please could you take time to answer my question so a comparrison of answers can be made, question as followed:

    Domestic electrical supply in the U.K. is at approx 240 volts A.C. 50 Hz. Whilst transmission voltages through the grid are much higher, of the order of hundreds of thousands of volts.

    Explain, using an example, the advantage of using high voltage for transmission and also explain why the requirement for changing voltages throughout the system means that A.C. must be used.

    Thanks.

  21. Admin says:

    George,

    I was recommending the use of star connection on the high voltage side for the step-up transformers, near the generating stations.
    For the reasons you have indicated, I do concur on using a star connection on the low voltage side for the step down transformers.

  22. George Corvin says:

    Please correct. Normally star is used on the LV side and Delta on the MV or HV side. The reasons are simple, the star connection gives two voltages, for stability the star point can be earthed, a fault current can flow through the earth loop which trips the protective device etc.. To transmit at LV and MV to distances you only need 3 wires.

  23. Admin says:

    Happy to help you, Antony.

  24. Antony Alapatt says:

    Great article. Very useful for my exam preparation.

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